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Industrial Water Treatment Plant

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Water Pre-Treatment

Feed water, depending on its source, may contain various concentrations of suspended solids and dissolved matter. Water Pre-Treatment is important for the removal of suspended impurities, solids, colloids and living organisms from raw water or wastewater. Water Pre-Treatment ensures water quality is not influenced by seasonal changes, extreme weather or industrial pollution. Conventional pre-treatment refers to feeding a membrane separation process (MSP) or physical separation process.

The technologies Ferro Aquatektek applies for pre-treatment include flocculation and coagulation to remove particles that would not be removed by sedimentation or filtration. Thereafter, filtration, microfiltration, ultrafiltration and nanofiltration processes along with reverse osmosis are used to filter out various sizes of particles along with ions, allowing purified water to flow through.

Benefits:

  • Extends the life of membranes used in reverse osmosis (RO) and ultrafiltration (UF) plants

  • Ensures the water delivered to the RO or electrodeionization (EDI) system meets the required input water quality standard

  • Supports the delivery of a continuous and dependable water supply

  • Maximizes the overall water processing plant life, thus reducing costs

  • Clariflocculators
    Ferro Aquatektek designs clarifiers of all capacities to treat a broad spectrum of raw water sources for removal of suspended solids, turbidity, colloidal particles and heavy metals. Isolating particle components reduces their volume
  • High-Rate Solids Contact Clarifiers
    Ferro Aquatektek offers high-rate solids contact clarifiers – HRSCC for complex water clarification in small spaces. HRSCCs use gravity settling and are used widely for large capacity industrial process water clarification applications.
  • Tube Settlers
    Ferro Aquatektek offers compact clarification with advance gravity settling tube settlers in varied capacities.The tube settlers we provide occupy less space compared to conventional clarifiers. Tube settlers use multiple tubular channels that are inclined and adjacent
  • Filters – Multi Grade, Dual Media and Pressure Sand Filter
    Ferro Aquatektek provides Multi Grade Filters – MGF, of varied capacities. An MGF is used in water and wastewater treatment to remove suspended solids, dust and dirt present in the water.The MGF is a depth filter that makes use of coarse and fine media to create pore dimensions
  • Activated Carbon Filters
    Ferro Aquatektek offers a wide range of activated carbon filters - ACF, for varied applications to meet specific process requirements. The activated carbon filter (ACF) works on the principle of adsorption. The medium adsorbs or reacts with pollutant molecules as the water is filtered through.

Boiler Feed Water

Industrial companies that use boilers, require some type of boiler feed water treatment system to ensure an efficient process and the quality of steam generated. The most appropriate boiler feed water treatment system will help the facility avoid costly plant downtime, expensive maintenance fees, and boiler failure as a result of scaling, corrosion, and fouling of the boiler and downstream equipment.

  • Physico-chemical Pre-Treatment
    Ferro Aquatektek provides companies that require industrial process water for production, a wide range of treatment solutions that manage raw water sources of different characteristics - river, lakes, sea, ground or wastewater. Prior to treatment, water is typically associated with large concentrations of suspended solids, organic matter, undissolved metals. For efficient functioning of downstream facilities, it is important to eliminate or minimize these impurities.
  • Ultrafiltration for SDI, Colloidal Silica and Particulate Reduction
    Ferro Aquatektek provides ultrafiltration (UF) and microfiltration (MF) membranes for the removal of colloidal silica which poses a problem for the smooth operation of steam turbines in power plants. These membranes have low porosity,require reduced cleaning frequency.
  • Nanofiltration System
    Ferro Aquatektek provides reverse osmosis (RO) and nanofiltration (NF) solutions that are used downline in boiler feed water treatment systems to process most of the harmful impurities.RO and NF use semipermeable membranes that remove, trapped contaminants
  • TDS Removal Through Ion Exchange (Demineralization)
    Ferro Aquatektek has over 200 demineralization plant installations in various combinations based on ion exchange technology. Ion exchange is one of the oldest and best-established technologies for the removal of dissolved solids and primarily salts in water.
  • TDS Removal Through Reverse Osmosis
    As steam is produced, dissolved solids increase in concentration and form deposits inside the boiler. This leads to poor heat transfer and reduces the efficiency of the boiler. In order to protect the boiler from these contaminants, they should be controlled or removed
  • Total Silica Reduction for High Pressure Boiler Feed Application
    Ferro Aquatektek’s vast experience in designing robust boiler feed water generation systems helps power plants in the reduction of silica scale in the turbine. Increased availability improves reliability and reduces operation expenditure.
  • Condensate Polishing Systems for Process and Turbine Condensates
    Ferro Aquatektek designs and manufactures condensate polishing units (CPU) that are employed to prevent return steam condensate contaminants and corrosion products from entering into the turbine / boiler.

Drinking Water Treatment Plant

Ferro Aquatektek supplies state of the art drinking water treatment plants that follow the highest industrial norms to ensure the quality output to set standards. Surface water though freely available in most regions, is highly polluted and needs treatment before the water is usable. Typical contaminants include suspended solids, bacteria, algae, organic matter, bad taste and odour. Sometime surface water is contaminated with high total dissolved solids (TDS).

Water Treatment for Hardness Removal

Ion Exchange Softeners : Ferro Aquatektek custom builds ion exchange softeners for several industry groups. This includes food and beverage manufacturers, automobile manufacturer paint and washing units, hotels and restaurants, air conditioning plants, textile manufacturers, commercial laundry

Desalination

Sea Water Reverse Osmosis With Energy Recovery : Ferro Aquatektek supports municipalities and industries in the implementation of their seawater desalination strategies. We design plants that leverage thermal water desalination and reverse osmosis desalination technologies

Ultrapure Water

Since its inception, Ferro Aquatektek has focused on high pure water generation The high pure water or ultrapure water we generate is purified from raw treated water received from any source to produce water with only H2O ions (in equilibrium) with zero bacterial or viral contamination produced under strict norms and safety.

High Purity Water System for Pharma Industry : Ferro Aquatektek builds high purity water treatment plants for pure water generation and injection in the pharma industry. We have a keen understanding of the industries needs and proven technical expertise that makes it possible for us to design plants, manufacture and install them and support them on an end-to-end basis. Our systems are proven for achieving the required levels of water resistivity and controlling microbial contamination in water. The plants we build are fully automated with controls designed to site requirements.

Ultrapure Water for Semiconductor Industry : Ferro Aquatektek’s engineering personnel design ultra-high pure water systems for the industry. We have several decades of experience in process sizing, design reverse osmosis (RO), ion exchange (IX) and electrodeionization (EDI) units required in semiconductor manufacture. Water management play an important role in the industry. The semiconductor industry requires ultrapure water for cooling equipment, semiconductors, wafer surface cleaning and device fabrication, to name a few instances.

Cooling Tower Make-Up

Ferro Aquatektek provides sustainable and complete solutions for cooling tower make-up water treatment considering a wide range of technologies and strategies. Ferro Aquatektek develops solutions to deliver more stable water quality, lower fouling and corrosion, reduction of chemicals used and process optimization.

Side Stream Filters – SSF : Side stream filtration systems area cost-effective method to address water concerns through filtering suspended solids, organics, and silt particles, out of the cooling water. This reduces the likelihood of fouling and biological growth, which in turn helps to control scaling and corrosion.

Condensate Polishing Units

Ferro Aquatektek designs, integrates and manufactures condensate polishing units (CPU) that work on the principle of ion exchange technology for the removal of trace dissolved minerals and suspended matter. These units are installed at several industries with boilers, steam generators, reactors and turbines to remove impurities (predominantly silica oxides and sodium).