FX-200DL:
Saw High Performance Delinter
The FX-200DL Cotton Seed Delinter is a high-performance, heavy-duty delinting machine engineered specifically for efficient cotton seed processing. Designed with cutting-edge technology, this high-capacity delinter can handle up to 100 tons of cotton seeds per day, making it one of the most advanced and productive machines in the global cotton seed processing industry. Despite its massive output, the FX-200DL requires relatively less installation space, ensuring maximum productivity in limited area setups. Known for its minimal seed damage, this machine delivers superior-quality linters while preserving the integrity of the delinted seeds.
With its low power consumption and easy-to-operate interface, the FX-200DL Cotton Seed Delinter is a preferred choice for processors seeking operational efficiency and cost-effectiveness. The saw blanks used in the machine are manufactured from special-grade steel and undergo advanced heat treatment processes to create a uniform tooth profile, enhancing cutting precision and extending saw life. The machine also features a dedicated HMI control panel, offering intelligent automation, accurate cottonseed feeding control, and customized settings for optimal seed and linter quality.
The FX-200DL stands out not only for its exceptional performance and reliability, but also for its robust structure, fully enclosed safety cover, and environmentally friendly design. Crafted with meticulous attention to detail by skilled professionals, the FX-200DL Cotton Seed Delinter assures zero-defect performance, combining durability, innovation, and sustainability for next-generation cotton seed processing.
ADVANCED CONTROL PANEL
- Comes with a separate HMI control panel for automatic control of the entire machine.
- The intelligent control system optimizes cotton seed feeding, ensuring stable and reliable performance.
- Operators can easily adjust settings to achieve the desired seed quality and linters for consistent results.
Technical Specification | |||
Model | Capacity | Total HP | Dimensions (L x B x H) |
---|---|---|---|
FX-200-DL | 100 TPD @ 2% LINT RECOVERY | 54 HP | 2.7 x 2.1 x 2.4 mtr. |
Note : The mentioned capacity depends on the input seed parameters.
Key Features
Space-Efficient Design: Despite its high production capacity, the FX-200DL occupies minimal space, offering an excellent solution for operations with limited floor area.
Low Maintenance and Easy Operation: Designed with user-friendly operation and low maintenance requirements, making it easy to integrate into your production line with minimal downtime.
QD Bush system enabling swift installation and removal : This feature allows for rapid component changes with minimal downtime, making it highly suitable that demand frequent adjustments or replacements; i.e. saws sharpening over gummer machine.
Top-Notch Safety Features : Equipped with up-to-date safety features (e.g. Saw cylinder door open limit switch, guard & rack open limit switch with alarm signal) the FX-200DL is designed to prevent any fatal incidents or accidents, ensuring a safe working environment for operators.
Reliable and Consistent Output : With its cutting-edge design and control system, the cotton seed delinting operation becomes stable and reliable performance, making it an indispensable machine in the cotton seed processing industry.
Reduced Power Load for Energy Efficiency: The overall power load has been reduced from 73HP to 54HP, thanks to the integration of a heavy torque mechanism and a highly efficient PLC controller, optimizing energy consumption without compromising performance.
Heavy-Duty Rare-Earth Magnets: The feeder is equipped with heavy-duty rare-earth magnets that ensure 100% preventing of iron particles, preventing contamination and maintaining the purity of the cotton seed processing system.
Special hardening treatments applied to the grates enhance their durability, reducing wear-out problems and minimizing sparking during operation for safer and more efficient performance.
To prevent accidents caused by rotating parts, all components are securely enclosed with safety guards and equipped with limit switches that trigger an instant shutdown if opened. This ensures maximum operator safety while maintaining compliance with industrial safety standards.
All key components, including the saw cylinder tube, saw cylinder pulley, brush drum, and float roll pulleys, are fully dynamically balanced and undergo 100% QC testing. This feature reduces the amperage load on the motor, prevents run-out issues, and ensures zero vibration, resulting in smoother and more efficient machine performance.
Utilization of High-density brush strips in the brush roll ensure effective cleaning and long-lasting performance throughout the machine's operation.
Heavy-Duty Hydraulic System: A robust hydraulic system (make Rexroth) enables the easy ejection of heavy racks, providing smooth handling and reducing mechanical strain.
Heavy-Duty Structure for Vibration Control: The heavy body structure is designed to eliminate machine vibration, contributing to a more stable operation and enhanced longevity.
The motor is positioned for easy access in an open area, allowing for better ventilation and cool running, which helps extend the motor’s life and improve overall efficiency.
Innovative Feed Chute Design: The specially designed feed chute ensures that seeds are uniformly distributed over the feeder, preventing jamming issues for consistent and uninterrupted processing.
Newly Design Seed Chamber & Rack Adjuster : The newly design seed chamber and rack adjustment system create a uniform lint cut, preventing seed damage, eliminating vacant spaces etc. This feature improves the delinted seed yield.
The saw cylinder is made from mechanical tubing, which ensures a smooth and reliable operation with reduced wear and tear.
All bearings used in the rotating parts are from leading brands like SKF, NTN, FAG, etc., ensuring minimal power consumption.
Engineered to deliver superior delinting results with minimal seed damage, ensuring higher seed quality and improved yields.
Quick Enquiry About This Product
Interested in this product for your project? Share your requirements, and our technical team will get back to you with detailed specifications, pricing, and availability. We're here to support your project's success with the right technology and expertise.