SEED PROCESSING
FX-PCAC: Air Cascade Pre-Cleaner
This machine is a combination of density separator and basket beater separator for better Read More
SEED PROCESSING
FX-48HCTRD: High Capacity Twin Roll Decorticator
The FX Series Decorticator is used to dehull the oil seed (Cotton, Soya, Sunflower etc.) at very high efficiency & produces very minimum powder formation, which improves the production capacity & quality of product outlet.
The FX Series Decorticator equipment cuts the seed and separates the hulls & meat with very efficiently. The FX Series Decorticator has the provision of heavy duty twin roll magnetic feeder, which avoid the entry of metal particles into the DC machine. The Decorticator drums is made by special graded cold roll alloy steel with interchangeable knife, provision of heavy duty shaft & it is also mounted on heavy duty bearing & housing.
With the use of an adjustable feed damper and regulated speed control gives accurate & reliable feed rate which results in consistency in machine output.
In The FX Series Decorticator, the process of hulling begins with an adjustable mattered roll feeder attached with powerful magnets designed to offer an absolute consistency and uniformity to the flow rate and also control the foreign particles.
OPERATION OF TWIN ROLL HULLER:
- As per design construction of huller, the first seed passes through special magnetic double roll feeding system & further it drops into the twin roll cylinder for Dehulling operation .
- After dehulling operation is done, the hulls, meat & uncut seed mixture forward into the basket beater where sticky meat is separated by beating operation, further hulls and remaining uncut seed in hulling process that will be recycled back by next operation i.e. density separator, now remaining hulls also separated by dropping down meat & fine hulls on shaker tray with the help of pneumatic suction at end of tray.
- Obtained pure meat is forwarded to further oil extraction.
- Replaceable & interchangeable huller knife is made up of high grade alloy steel & induction hardened for extra-long life.
- Automatic Hydraulic system provides huller drum to protect the knife by damaging due to foreign particles.
- The movement of foreign particles is detected by pressure sensitive hydraulic systems.
- Hydraulic system consists of self-controlling pump unit instantly opens the roll & drop the particles down & automatically reset again.
- Zero Speed Sensor & Soft Starter are provided for smooth operation.
- MAIN DRIVE MOTOR - 40HP/4 POLE & 30HP/6 POLE
- HYDRAULIC MOTOR - 3HP/4 POLE
- DOUBLE DRUM - 427MM Dia X 48” length CYLINDERS 427 MM Dia X 36" length CYLINDERS
- FEEDER MOTOR - 1HP/1.5HP/2HP/4 POLE,
- SHAKER MOTOR - 2HP/3HP/4 POLE
- BEATER MOTOR - 7.5HP/10HP/4 POLE
- INSPECTION WINDOWS
- BELTS “CC” - 4 GROOVE
- HULLER KNIFE 19/24 NOS
- HYDRAULIC SAFETY SYSTEM
Common motor drive for all basket beaters
We are providing special type of eccentric to get minimum power load consumption
